Tunnel

The variety of fischer solutions in tunnel construction.

Tunnel
Project Business

Challenges in tunnel construction

Modern tunnel faces a multitude of complex challenges that require innovative planning approaches and advanced technologies. Dynamic loads caused by traffic or seismic activities place high demands on the stability and durability of tunnel structures. In addition, repeated stresses can negatively affect the fatigue behaviour of the materials used and cause creeping damage that jeopardises the life and safety of a tunnel.

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Requirements for tunnel attachments in the event of fire

Unfortunately, you can never completely rule out the risk of fire in a tunnel installation. However, preventive structural fire protection measures are absolutely necessary to keep the risk of personal injury and material damage as low as possible. These are based on extensive calculations and tests on the fire course and fire temperature. The fischer range consists of a large number of anchors that have been fire tested according to special fire curves (DIN 4102, RABT/ZTV, Rijkswaterstaat curve). fischer also offers various systems for increased anchoring depths.

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Our solutions for tunnel construction

  • Cast In

    In tunnel construction, planners and structural engineers face special challenges: high safety requirements, precise fastenings and efficient assembly processes are crucial. Anchor rail systems enable reliable fastening under extreme conditions, which are common in tunnelling. They offer long-term adjustability, balance construction site tolerances and make installation much easier. Our system solutions, such as the fischer FES-H anchor rail, ensure maximum efficiency and safety - an indispensable support in the implementation of modern tunnel projects.

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  • Fire protection clothing and other installations

    In tunnel construction, special requirements apply to fastening systems, especially when installing fire protection cladding, ventilation ducts and metal rails. The fischer FNA II nail anchor offers a reliable and safe solution for this. Manufactured from highly corrosion-resistant steel, tested according to ETA up to fire resistance class R 120 and additional fire resistance requirements according to fire load curves (e.g. ZTV-ING, RWS,…), the FNA II meets the highest requirements for safety, fire resistance and durability. With its easy through-mounting and automatic spreading mechanism, it ensures long-lasting and precise anchoring. This makes the FNA II particularly suitable for applications where robust fastening and compliance with fire safety regulations are required.

  • Chemical fastening solutions

    To anchor fans or overhead lines in tunnel construction, high-performance chemical fastening systems are used to withstand the dynamic loads due to vibrations of the application or from road or rail traffic permanently and safely.
    When installing tunnel fans, the injection system approved by fischer ETA, consisting of the injection mortar FIS HB and the special high-bond anchor FHB-A dyn, is used for secure anchoring of dynamic loads in cracked concrete.

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  • Installation systems

    Tunnel installation systems are robust fastening and support systems designed for the safe installation of fire water pipes, cable trays and cable trays. They are made of corrosion-resistant materials such as hot-dip galvanised or stainless steel and can withstand the extreme stresses of vibration and high loads. These systems offer flexibility to adapt to the specific conditions of the tunnel and ensure long-term stability and safety.

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  • Tunnel construction site ventilation

    Temporary fixings

    Temporary anchors play a crucial role in tunnelling to ensure safety and stability during construction or repair work. Concrete screws are particularly effective because they are easy to handle. They enable fast, reliable anchoring in concrete without time-consuming preparatory work. These solutions are ideal for temporarily fixing building elements or formwork, while offering the flexibility to easily remove them again when needed. This combines efficiency with safety. In the case of temporary fastenings, it is of great importance that the components, including the fastening means, are dismantled without leaving any residues and that damage to the structure is prevented. Dismantling also plays a major role in renovation projects when maintenance work is due.

    Our references:

    • The Grand Paris teaser
      The Grand Paris teaser
      The Grand Paris teaser

      Secure attachments for the superlative subway project.

      Le Grand Paris

      200 kilometres of rail network, 68 new underground stations and four additional metro lines - “Le Grand Paris Express” is one of the largest infrastructure projects currently being implemented in Europe. By 2030, the large-scale expansion of the public transport network around the French capital is to be completed and thus raise the development opportunities of the metropolitan region to a new level. Many construction companies have been working on the implementation since 2016. They also include the globally active company Eiffage. Among other things, the French construction group is responsible for a construction phase of the new line 16. And focuses on know-how and products from fischer.

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    • fischer ensures safety and efficiency in demanding metro construction.

      Metro Line 1 Guiyang China

      The new Metro Line 1 in Guiyang, the capital of the south-west Chinese province of Guizhou, covers a distance of 34 km and comprises 24 stations. The construction of this subway posed major challenges for those involved due to the complex geological and hydrological conditions and the risk of natural disasters such as earthquakes.

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    • Pioneering infrastructure project with fischer technology on track.

      fischer anchors in the burner base tunnel

      Europe’s largest infrastructure project to date is in full swing. The Brenner Base Tunnel - the longest underground railway connection in the world - has been under construction since 2007. Completion is planned for 2027. As part of the new railway line from Munich to Verona, goods and passengers will be transported faster through the tunnel. fischer heavy-duty anchors are used to securely fasten permanent and temporary attachments.
       

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    • Safe escape routes thanks to strong bolt anchors.

      Railway tunnel Mexico

      Mexico is building the first high-speed railway line between Mexico City and Toluca City since 2014 to shift traffic from road to rail and reduce traffic congestion in the capital.

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      Examples of uses

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      Example of an application
      Supply tunnel
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      Lighting

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      Sprinkler systems

      3

      Ventilation

      4

      Consoles

      5

      Supply lines

      Tunnel construction site ventilation
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      Example of an application
      Construction site tunnel
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      Workplace lighting
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      Pipeline fasteners

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      Cable fasteners

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      Temporary power supply

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      Building ventilation & cooling

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      Example of an application
      Metro tunnel
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        Sprinkler systems

        2

        Signals & markings

        3

        Escalator

      • 4

        Lift

        5

        Fixed facilities

        6

        Busbar

      • 7

        Speaker

        8

        Lighting

        9

        Sidewalk

      • 10

        Billboard

        11

        Clading

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        Example of an application
        Road tunnel renovation
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        Ventilation

        2

        Modernization

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        Lighting

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        Supply & disposal  installation

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        Fire protection panels

        6

        Safety measures and restraint systems

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        Example of an application
        Rail tunnel
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        Soundproof panels

        2

        Supply & disposal installation

        3

        Signal

        4

        Handrail

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        Rail fasteners

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        Lighting

        7

        Over head line systems

        8

        Ventilation

        Road tunnels
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        Ceiling

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        Lighting

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        Supply & disposal installation

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        Road signs

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        traffic signal

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        Fire protection panels

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        Safety measures & restraint systems

        Our services for you

        75 years of innovative power

        Innovation and technological expertise from over 75 years are incorporated into the continuous further development of the fastening specialist’s products and services. From the workforce of the fischer group of companies, 20 times more patents are filed per employee than the average of the German economy.

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        fischer 360-degree services

        Our holistic service approach includes the provision of tender texts, 3D scans, BIM models and load tests performed. We offer individual product advice, user training and measurements with traceable protocols.

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        Sustainability at fischer

        fischer is committed to sustainability and combines ecological responsibility and social justice with economic success. With its own process system (fPS), the company optimises resource and energy efficiency and decouples growth from resource consumption.

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        Expert network

        International network of experts

        We work closely with science & research. We focus on tunnel and bridge construction, all types of fastening technology, wood construction, structural renovation, as well as robotics, digital planning and production. Our network consists of the University of Soil Culture in Vienna, the University of Stuttgart, Purdue University in the USA, Ghent University in Belgium and the Politecnico di Milano in Italy.

        Innovative products for the future. 

        Digitisation in construction 

        • Building Information Modelling

          We provide BIM-enabled data in popular formats and support you with 3D scans that enable precise modelling. Our BIM engineering encompasses the entire service chain from conceptual design to detailed modelling, including on-site support.

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        • BauBot

          Productivity and security through digitalization and automation: By using the fully automatic fastening robot in combination with a digital construction plan, you can virtually fully automate your construction site processes.

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        • Construction monitoring

          The innovation for more security and transparency: Our digital monitoring solutions are used to document and monitor plants and structures and offer an unprecedented combination of smart monitoring tool and strong fasteners.

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        • FiXperience dimensioning software 

          The fischer FiXperience dimensioning software supports planners, structural engineers and tradesmen in the reliable dimensioning of your projects. The modular software includes numerous applications such as C-FIX, Channel-FIX, INSTALL-FIX and many more, each covering specific sizing requirements.

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